Manufacturing Industry Solutions | HighQ-Labs
HighQ-Labs Manufacturing Solutions

See every machine, every line, every minute.

We connect factory floors to real-time software — IoT sensors, predictive maintenance, and production visibility that turns machine data into fewer surprises and less downtime.

IoT & Sensors Predictive Maintenance Digital Twin
Assembly
Line Speed: 42/min
Quality Check
Defect Rate: 0.8%
Packaging
Units Packed: 1,204
Shipped
On-Time: 98%
🏭
Real-Time Production Visibility
Every line, one dashboard
⚙️
Predictive Maintenance Alerts
Fixed before it fails
10+
Yrs Combined Engineering Experience
6
Manufacturing Capabilities
3
Metric OEE Dashboard
4
Stage Rollout Roadmap
What we build

Software for the floor, not just the front office

Six capabilities that connect what’s happening on the line to the systems that plan around it.

IoT & Sensor Integration

Connect machines, PLCs, and sensors into a single real-time data stream.

Predictive Maintenance

Catch equipment failures before they cause unplanned downtime.

Digital Twin & Simulation

Virtual models of production lines to test changes before the floor does.

MES/ERP Integration

Connect shop-floor systems with the planning and business systems that used to run separately.

Quality Control (Computer Vision)

Automated visual inspection that catches defects faster and more consistently than manual checks.

Supply Chain & Inventory Visibility

Real-time tracking of materials and stock across every stage of production.

Predictive maintenance impact

Unplanned downtime, cut before it happens

The gap between “found out during a shift” and “flagged three days early” adds up fast.

Before
42 hrs/mo
After
11 hrs/mo
-74% Unplanned Downtime
  • Vibration & temperature sensors flag issues early
  • Maintenance scheduled before failure, not after
  • Spare parts ordered automatically when needed
  • Technicians see exact fault location & history
The metric that matters

OEE — the one number that tells you how the line is really doing

Overall Equipment Effectiveness = Availability × Performance × Quality.

92%
Availability
87%
Performance
98%
Quality
78%
Combined OEE Score
Built around real practices

Aligned with the standards your quality team already follows

ISO 9001 Aligned Practices
ISO 14001 Environmental Alignment
Six Sigma Methodology
Lean Manufacturing Principles
Rollout roadmap

From factory audit to a fully connected line

01

Assess Factory Floor

Audit machines, existing systems, and data gaps across the production line.

02

Deploy IoT & Sensors

Instrument equipment with sensors feeding a real-time data platform.

03

Integrate Systems

Connect MES, ERP, and shop-floor data into one visibility layer.

04

Optimize With Data

Use live data to reduce downtime, improve quality, and plan smarter.

01

Assess Factory Floor

Audit machines, existing systems, and data gaps across the production line.

02

Deploy IoT & Sensors

Instrument equipment with sensors feeding a real-time data platform.

03

Integrate Systems

Connect MES, ERP, and shop-floor data into one visibility layer.

04

Optimize With Data

Use live data to reduce downtime, improve quality, and plan smarter.

🏭 Smart Factory Ready
⚙️ Downtime Reduced
📊 Real-Time Visibility

Still finding out about equipment failures after they happen?

Let’s map out what real-time visibility would actually look like on your floor.

Talk To Experts →
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